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Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Steel Wire Rolling Mill

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Zhuzhou Hastion High-Tech Materials Co.,Ltd.
[China]

Address
Yintai Square, Zhuzhou City, Hunan Province, China(Office),  Zhuzhou Hunan
Phone
86-0731-22891182
Contact name
Karry Lee

Quick Information

  • Brand Name: HASTION
  • Place of Origin: China
  • Model Number : GT35
  • :

Description

1. Product Introduction
For the rolling mill, guide rollers (also called ring rollers, guide wheel) is an indispensable part of wires export in the wires rolling process, it must be accorded with the requirements of high rigidity, good wear resistance (the service life is matched with the high-quality bearing), good thermal conductivity, a certain of red hardness, especially the high speed wires rolling (rolling speed is among 80-120m/s). In the current market, most of the guide wheels are manufactured by steel materials (especially in the domestic market), which have the weak wear resistance, short service life and high frequency replacement, so the scale benefit of wire materials is restricted. However, steel-bonded cemented carbide has the obvious strengths on this aspect.


Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling



          
2. Product Application

2.1Lighter than Tungsten carbide roller by 55%, Lighter than tool steel than 20%, so the guide roller accelerates from standstill to 35,000 rpm, without damaging the bearing.
2.2Very low coefficient of friction and self-lubricating properties, so the working portion of the guide roller is less worn, and the production can be greatly increased
2.3The coefficient of thermal expansion is close to that of the bearing steel. When the quenching is hot, the bearing will not get stuck. The thermal expansion coefficients of titanium carbide cemented carbide and tungsten carbide hard alloy are very different from those of steel. Therefore, the steel bonded carbide guide roller is more advantageous for bearing anti-seize ability than the two cemented carbide guide rolls.
2.4The micro structure is titanium carbide and high chromium tool steel, which has good thermal fatigue resistance.
2.5Anti-oxidation, less magnetic, non-stick steel.
2.6Annealing hardness is only HRC45-48, easy to process, after quenching, only a little fine grinding can be processed into finished products, the processing cost is low, so the price is also low. This is also one of the main reasons why titanium carbide guide rolls are superior to tungsten carbide guide rollers.
2.7Hardness HRC62-67, good wear resistance. The service life is 8-10 times that of high speed steel.
2.8Absolutely dense, the pores are almost zero, so it will not break when used and can be reused.
2.9Compared with similar foreign products, the price of Miller MT10 is lower, which greatly saves the production cost of customers.

 


Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling

Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling

 

 

   Grade      Type of steel      Hard  phase      Density    
g/cm3
Hardness   TRS  
      Mpa    
   Porosity   
   Annealing   
HRC
   Hardning   
HRA
GT35Tool steelTiC6.546861600A04B00
All above are typical values for reference.



4.The advantage of Economic Cost(Common guide wheel(Cr12MoV) VS TiC Guide Wheel)
    For example as we change the common guide wheel to the TiC guide wheel for one biggest Iron and Steel Group, Below
is the comparsion cost between Common Guide Wheel and TiC Guide Wheel:

 
Gudie Roller Mode  Service Life    Increased Life   Requested Quantity Total Cost(US$)
(Hour/Time)Value(Times)(PCS/Month)(Roller Cost + Replacement cost)
Common Steel Guide Wheel(Cr12MoV)89180027700
Our TiC Guide Wheel7220013850
Saving Cost  160013850

 
Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling
  1. HASTION Introduction
  Zhuzhou Hastion High-tech Materials Co., Ltd.(short for HASTION) is located in Yanling Small and Medium Enterprise Pioneer Park in Zhuzhou City, Hunan Province, which is covering an area of 60,000 square meters and a planned factory area of 50,000 square meters. Now HASTION have 2 different productions lines, one is the raw material metal compound and elemental powder(TiC/Cr3C2/VC/NbC/ZrC/HfC/(W,Ti)C/
(Ta,Nb)C and so on), the other one is the titanium carbide cermet rod/insert/plate/customized shape/guide roller and so on(belong to the steel-bonded cemented carbide), until now our products have been sold to many countries, like the Turkey, Belgium, Australia, Japan, Korea, Vietnam, India, Pakistan, Thailand and etc.
Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling
 
 
2. HASTION Workshop
HASTION has passed the ISO9001:2008 international quality system authentication. we are well equipped with the high-level machines for production and inspection.until now HASTION has total over 600tons annual production capacity(TiC rod: 120-180tons;  metal powder: 400-450tons), also our prodution scale is still increasing.
 









Titanium Carbide Guide Wheel Steel Bonded Guide Wheel of Wire Rolling
 


Price

  • Delivery Port : any port in China

Packaging & Delivery

  • Packing :customer oriented
  • Supply Ability : 20000

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